To make it short, I found the answer after 2 months of investigation: it was caused by harmonics at the power line. I needed 2 months because I don't have proper tools to measure the harmonics, rms, refrigerant pressure, etc, all come in a sort of improvisation.
The remedy came after a lot trial and error, an inductor in series with compressor motor is the answer, I made a hand-wound inductor using an old transformer core, I don't think my cheap chinese DVM measured the inductance properly, it read 15.4 mH . Now the sound is like this, not just the noise is abated, the current drawn is also lower (measured by that DVM, average measurement).
Here is the inductor:
- Core came from old 220V to 15V 5 Amps transformer
- Core cross section is 4 cm x 2.9 cm
- 120 turns (I made 27, 54, 81, 108-turn taps), originally 108 was the final tap but turned out more inductance was needed and I only managed to add 12 turns without removing the bobbin from core.
- Here is the voltage waveform across the coil, the 3rd harmonics (150 Hz) is clearly shown
- and here is the current across sensing resistor (R=0.047 ohm) in series with the coil
Vertical is 100 mV/div, Horizontal is 5 mSec/div
I should've captured the oscillographs with slow shutter speed, but I only realized it after, and it was taken outside the house in a bright and humid 34 C (92 F) day so I don't want to do it again. I do have the video of those oscillograms if a need arise latter.Now how do people describe the sound of that noise:
- beat frequency noise?
- fluctuating noise?
- low frequency noise?
- rough noise?
- pulsating torque noise?
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